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Stainitec / Stainihard®
Surface Hardening Austenitic Stainless Steels

Stainihard®
and Stainitec treatments are available from TTI Group and sister company H&ST in Eindhoven, Holland. Both these processes are used to harden the surface of Austenitic Stainless Steels without reducing the corrosion resistance – in fact, in some cases the corrosion resistance is even improved. This provides anti galling, scratch resistance and high surface hardness. 

The Stainihard® NC process enriches the steel surface with Nitrogen and Carbon to provide a hard, wear resistant layer at the surface. The layer formed is known as ‘S-phase’. Stainihard® NC is a gaseous thermochemical process suitable for processing individual components or large batch volumes.

The Stainitec process produces a similar extremely hard surface ‘S-phase’ layer by a plasma treatment. The surface hardness of the layer can reach up to 1400Hv and is always over 1000Hv.
The depths of layers created with these treatments depends on the type of stainless steel that is used, the amount of work hardening in steel surface as well as the specific treatment applied.
It is also possible to apply a PVD hard coating such as TiN on top of these layers to further enhance wear resistance and friction characteristics.




Traditional Nitriding of stainless steel 
When Stainless Steel is treated with traditional nitriding, for example in salt bath or plasma, a surface layer is created which consists of a diffusion zone and sometimes also a compound layer. Characteristic to these traditional methods of treatment is the formation of Chromium Nitride (CrN) in this layer, which improves the surface hardness and wear resistance but it is important to note this dramatically reduces the corrosion resistance.

In both the Stainihard® and Stainitec treatments the formation of Chromium Nitride (CrN) or Chromium Carbide (CrC) is suppressed and a so called ‘S-phase’ or ‘Supersaturation phase’ is created.

This layer consists of Stainless Steel which is supersaturated with Nitrogen and / or Carbon at the surface. The saturation creates high internal stresses in the layer and the hardness is increased significantly, without reducing the corrosion resistance. In fact the corrosion resistance is often enhanced also.

Stainihard® is developed to be applied to austenitic stainless steels. In certain circumstances it also is possible to treat other stainless steels (e.g. Duplex or PH stainless steels).

Examples of suited austenitic Stainless Steels :
AISI: 301, 303, 304, 304L, 304Ti, 310, 316, 316L, 316Ti, 321, 347, 904L
DIN-Number: 1.4301, 1.4305, 1.4307, 1.4310, 1.4401, 1.4435, 1.4539, 1.4541, 1.4550




Stainihard processed components
Stainihard processed components

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